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Application of the results of experimental studies in the construction of a model of the rotor shaft of a repaired turbocharger

Abstract

Application of the results of experimental studies in the construction of a model of the rotor shaft of a repaired turbocharger

Vlaskin V.V.

Incoming article date: 28.11.2022

Modern research of objects of technology is largely carried out using various software systems. One of such software packages is SolidWorks. It is widely used in industrial enterprises and in research organizations. This complex has extensive libraries of properties of various structural materials. However, they do not represent the properties of all possible combinations of materials with the appropriate hardness. When building a model of a real object, it is necessary to accurately set the properties of materials. This will make it possible to carry out various design calculations with greater accuracy. Previous studies have established that the working part of the turbocharger rotor shaft (made of 40X steel) consists of two layers - surface (hardened) with a hardness of HV 530-570 and internal (not hardened). The values of the physical and mechanical properties of 40X steel with a hardness of HV 530-570 necessary for constructing a rotor shaft model are not available both in the SolidWorks material properties library and in the reference literature. To determine the necessary values of the properties of this material, a series of experiments using a bursting machine was carried out. The experiment was carried out with specially manufactured samples subjected to heat treatment to a hardness of HV 530-570. The data obtained as a result of the experiment were used to construct a model of the turbocharger rotor shaft when assigning the properties of the surface (hardened) layer. This approach makes it possible to obtain results corresponding to real details when carrying out engineering calculations of the constructed models.

Keywords: software package, model, engineering calculation, rotor shaft, surface layer, hardness, sample, tensile machine, physical and mechanical properties, repair