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Automated non-destructive testing in the monitoring system of the technological process of bearing production

Abstract

Automated non-destructive testing in the monitoring system of the technological process of bearing production

Ignatiev A. A., Dobryakov V. A., Ignatiev S. A., Karakozova V. A., Zakharchenko M. Yu., Berezina E. V.

Incoming article date: 24.06.2021

The issues of ensuring the reliable operation of bearing production on the basis of the organization of the process monitoring system (SMTP), based on the introduction of effective automated control and diagnostics of technological equipment, including processing modes and technical condition, active control of product quality in the manufacturing process, output characteristics of rings processed by the eddy current method, as well as making decisions on timely maintenance of equipment. The results of the inspection are stored in a report file generated in the eddy current device computer: information about each checked part is stored: the time of inspection, the type of part, the surface to be monitored, the number of the machine on which the part was processed. The results of eddy current control serve as the basis for monitoring the dynamic characteristics of the equipment by vibroacoustic vibrations. Based on the results of the control within the framework of the SMTP, a decision is made on the quality management of processing. The introduction of SMTP provided a significant reduction in ring defects in terms of grinding quality up to 2-3 % and increased operational reliability of bearings.

Keywords: grinding process monitoring, bearing rings, dynamic machine quality, active control, eddy current control, ring quality