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  • The use of waste from electrochemical production to increase the fire resistance of polymer thermal insulation coatings

    The results of the development of a polymer fire-resistant heat-insulating coating containing waste from electrochemical production for thermal insulation of hot metal surfaces of industrial equipment and building structures, working surfaces of pipelines are presented. The coating is developed on the basis of acrylic binder, hollow carbon microspheres, antifoam, pigment and flame retardant based on waste electrochemical production - galvanic sludge. The use of hollow carbon microspheres as a filler in the amount of 14.0 to 38.0 wt. including reduces the thermal conductivity of the coating, and the use as a flame retardant additive, pre-dried and finely ground galvanic sludge in an amount of 5 to 15 wt. h., gives the cured heat-insulating coating fire-resistant properties. Studies have shown that the use of this composition allows you to get a polymer heat-insulating coating with good physico-mechanical and flame retardant properties, while another problem is solved - the safe disposal of galvanic sludge.

    Keywords: polymer heat-insulating coating, waste from electrochemical production, flame retardant, hollow carbon microspheres, galvanic sludge, fire resistance, safe disposal

  • Development of a polymer heat-insulating fire-resistant coating filled with industrial waste

    The results of the development of a polymer coating with high heat-insulating and fire-resistant characteristics containing waste from galvanic production are presented. This coating is designed for thermal insulation and fire protection of concrete and metal surfaces of various building structures and industrial equipment. The coating is developed on the basis of siloxane rubber, K-18 catalyst, hollow carbon microspheres and industrial waste - galvanic sludge used as a flame retardant. The use of hollow carbon microspheres provides an increase in the strength and thermal insulation properties of the coating. The use of galvanic slurry in the amount of 5-15 parts by weight it allows to obtain the effect of self-extinguishing of the heat-insulating coating, reducing the burning time without compromising the operational properties - strength, adhesion, while solving another important problem - the safe disposal of galvanic sludge. Studies have shown that the use of this composition allows you to get a relatively inexpensive, but quite effective polymer coating with good thermal insulation, flame retardant and physico-mechanical properties.

    Keywords: polymer coating, siloxane rubber, hollow carbon microspheres, galvanic sludge, thermal conductivity, strength, self-extinguishing effect, safe disposal