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  • The device for restoration of internal cylindrical surfaces of details of mobile equipment galvanomekhanichesky sedimentation of coverings

    Carry to the main advantages of galvanic ways of restoration: possibility of formation of a layer from several micrometers thick to 1-2 mm. metal or a combination of metals with the set properties, restoration "in the size", that is without the subsequent machining, simultaneous restoration of several surfaces and use of a small amount of electrolyte. A number of the devices allowing to provide the demanded conditions is developed for implementation of galvanomekhanichesky sedimentation of coverings. As the activating elements in these devices generally apply abrasive materials which working surface, in the course of work, "is salted", that is it is hammered with cutting products. It considerably reduces efficiency of activation of the cathode and uniformity of the received deposit in view of introduction in the formed layer the activating elements of products of activation. The offered device developed by Zakharov Yu.A. and Spitsyn I.A. it is deprived of such shortcoming in view of application of the activating elements in the form of leaders and the conducted abrasive rollers connected by a belt drive. For elimination of this lack of the existing devices by Zakharov Yu.A. and Spitsyn I.A. (patent No. 2503753) the device was developed for galvanomekhanichesky sedimentation of coverings on internal cylindrical surfaces of details. Difference of the offered device is that at sedimentation of an electrodeposit, the conducting and conducted rollers, being rolled on the activated cathode surface, rotate with various district speed because of their various diameter. As pulleys of leaders and the conducted rollers are connected by a belt drive, to the transfer relation no more than 0,8-0,9, on shaft of rollers there is various district force forcing the conducted rollers to slip rather cathodic surface. It provides better removal of the passivating film and continuous change of the surface of the activating roller contacting to the activated cathodic surface. Thus, the free surface of the activating roller is washed by a channel of electrolyte, being cleared of activation products that interferes with formation of so-called "zasalivaniye" of a wor1king surface of the activating elements (rollers).

    Keywords: case detail, restoration, repair, defect, resource way of restoration, car repair production

  • The main defects of case details of cars and ways of their elimination applied in car repair production

    Production of case details – the difficult technological process demanding providing with the expensive specialized equipment, high-precision gages and defining a product level of quality. In this regard, the nomenclature of new qualitative case details in the market is very limited. In designs of cars case details are present practically at any knot or the unit. For example, the case of a transmission, transfer case (at its existence) the block of DVS cylinders, cases of the main thing and wheel reducers, cases of hydraulic and pneumatic pumps, cases of distributing devices, brake cylinders and so on. In article the concept of a case detail is considered, influence of quality of production and technical condition of case details on providing a resource of cars is revealed. Main types of influences which influence case details in use of cars are listed. Classification of the main defects of case details of cars is given, and the most perspective ways of their elimination in car repair production are considered. The listed ways found rather broad application in car repair production, but with growth of scientifically technical progress, emergence of new materials and technologies need improvement and modernization. Improvement has to be directed on increase of ecological safety, material and resource economy, reliability of technological processes and quality of the received result.

    Keywords: case detail, restoration, repair, defect, resource way of restoration, car repair production

  • The device for galvanomekhanichesky sedimentation of coverings on internal cylindrical surfaces of details of cars

    Sedimentation of electrodeposits with activation of a cathodic surface is in the flowing and contact way the most perspective way of restoration of internal cylindrical surfaces of details of cars. The existing devices for realization of this way have the merits and demerits, and can be therefore modernized and improved. On the basis of the analysis of the existing devices for galvanomekhanichesky sedimentation of coverings the new design is offered, novelty and which advantages is confirmed with the patent Russian Federation for the invention. The device contains the top and lower flanges in which there are branch pipes for a supply and removal of electrolyte. Between flanges the processed detail with rubber laying is established. The received tight electrolytic cell is pulled together with vertical couplers between a bed and a clamping plate. In the lower flange on a vertical axis the activating head consisting of the krylchatka bearing on herself three levers with is established by the activating elements which are movably fixed on them. Axial movement of a krylchatka is limited to the removable motionless anode. Pressing of the activating elements to the processed surface is provided at the expense of the elastic shock-absorbers located in rectangular grooves of a krylchatka and influencing the lower shoulder of levers. Tokopodvod to a detail is carried out by means of the contact device fixed on a bed, and to the anode via the contact plug from a source of a direct current. Circulation of electrolyte is provided with the acidproof hydraulic pump. The offered design is simple in production and doesn't demand existence of the expensive specialized equipment. The operating procedure with the device and sequence of operations doesn't contradict technology of sedimentation of electrodeposits. In article the main advantages of the device in relation to existing in car repair production are opened and proved.

    Keywords: case detail, restoration, repair, defect, resource way of restoration, car repair production